The technological scheme of processing may include the following operations: disassembly of the set release from content degreasing eversion, washing cleaning from the mucous membrane cooling
Installation of a raw material cleaning line will allow you to:
1. After separating the stomach from the intestinal set, the operator determines its approximate middle and throws it in a V-shaped form onto the receiving hook of the LF-B machine, where the intestine is captured by rollers.
2. Сasings is passed through rubber stretching and lower smooth rollers, during which the contents are separated.
3. Then casings passes through degreasing rollers, where the outer side is treated (degreasing-brushing).
4. To remove the contents of the stomach, it is necessary to install a side trough and a container for collecting the contents.
5. To prevent the product from getting on the floor, a container for collecting the stomach and used water should be provided.
6. The outer wall of the casings should be treated at least 2 times.
7. Then the intestine needs to be manually turned inside out. The turned casings is passed through the machine again for removing slime and degreasing.
8. After processing, casings should be placed in cold water for cooling.
Installation of a raw material cleaning line will allow you to:
- increase productivity
- reduce defect percentage (all parameters are adjustable and maintained automatically)
- save labor resources (most operations are done automatically)
- speed up processing time
- enhance processing quality
- ensure compliance with all veterinary and sanitary regulations for food facilities
- up to 80% hot water savings when implementing a hot water recirculation system
- up to 90% cold water savings when implementing a cold water recirculation system.
1. After separating the stomach from the intestinal set, the operator determines its approximate middle and throws it in a V-shaped form onto the receiving hook of the LF-B machine, where the intestine is captured by rollers.
2. Сasings is passed through rubber stretching and lower smooth rollers, during which the contents are separated.
3. Then casings passes through degreasing rollers, where the outer side is treated (degreasing-brushing).
4. To remove the contents of the stomach, it is necessary to install a side trough and a container for collecting the contents.
5. To prevent the product from getting on the floor, a container for collecting the stomach and used water should be provided.
6. The outer wall of the casings should be treated at least 2 times.
7. Then the intestine needs to be manually turned inside out. The turned casings is passed through the machine again for removing slime and degreasing.
8. After processing, casings should be placed in cold water for cooling.
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1
Discharge wheel LF-D
Designed for automatic separation of the casing from the intestinal set.
Design features
- production material: AISI 304 stainless steel
- adjustment of wheel speed
- the wheel is made of a polymeric material approved for contact with foodstuffs
- height-adjustable support allows you to expose the device to the required height for comfortable work
2
Washing machine for pork casings LF-B
It is intended for processing ppork casings.
Design features
- material: stainless steel AISI304
- gap between rollers is adjustable
- adjustable rotation speed of the rollers
- manual loading
- stationary design (the structure is installed on height-adjustable supports to ensure stable balance)
- the machine is equipped with water pipes that provide water spraying between the rollers, which prevents sticking and damage to casing during processing
3
Hot water recirculation system LF-HW
Designed to reduce the consumption of hot water, maintain the temperature regime to comply with the technological process, ensure constant water pressure and collect fat.
Design features
- automatically maintains the temperature required by the technological process by supplying steam to the heating system
- automatic filling and water level control
- automatically maintains the set pressure
- carries out removal of the accumulating fat by special scrapers in combined capacity that prevents hit of fat in the sewerage and, accordingly, its clogging
4
Central lubrication system LF-IBL
Designed to provide constant lubrication of rollers in gut cleaning lines.
Design features
- provides lubrication of rollers in automatic mode
- control of presence of food greasing in a tank
- the system of feeders provides metered supply of lubricant to each point on both sides of the drum
5
Cold water recirculation system LF-CW
Designed to reduce the consumption of cold water in the gut cleaning lines.
Design features
- production material: AISI 304 stainless steel
- automatic filling and water level control
- automatically maintains the set pressure
6
Machine for Removing the Outer Skin of Pork Casings LF-РS
Principle of operation
1. The operator manually feeds 4-5 pork casings emptied from their contents and soaked in water into the machine for removing the outer skin of pork casings LF-PS through a special opening and pulls them through the skinning roller. Through the rubbing action of the sharp skinning roller, the outer skin is removed from the casing wall. The skinning roller is continuously cleaned by an additional roller.
2. The casings then placed between the smooth roller and the pulling roller for further pulling through the machine, resulting in the separation of the remaining slime.
3. After leaving the machine, the casings are collected on a specially designed pick-up hook.
4. After processing, the casing should be placed in cold water for cooling and additional rinsing.
5. The machine is equipped with spraying tubes, which ensure atomization of water between the rollers, which prevents sticking and damage to the casing during processing.
Design features
1. The operator manually feeds 4-5 pork casings emptied from their contents and soaked in water into the machine for removing the outer skin of pork casings LF-PS through a special opening and pulls them through the skinning roller. Through the rubbing action of the sharp skinning roller, the outer skin is removed from the casing wall. The skinning roller is continuously cleaned by an additional roller.
2. The casings then placed between the smooth roller and the pulling roller for further pulling through the machine, resulting in the separation of the remaining slime.
3. After leaving the machine, the casings are collected on a specially designed pick-up hook.
4. After processing, the casing should be placed in cold water for cooling and additional rinsing.
5. The machine is equipped with spraying tubes, which ensure atomization of water between the rollers, which prevents sticking and damage to the casing during processing.
Design features
- manufacturing material: stainless steel AISI304;
- gap between rollers is adjustable;
- adjustable rollers rotation speed;
- manual loading;
- spraying tubes;
- stationary design (the construction is installed on height-adjustable supports providing balancing of the stable position).
7
Flushing pipe
Designed for washing rounds and the deaf end of caecum of large or small cattle, used as a casing for sausages, caecum and colons of pigs from the contents.
Specifications
- material: stainless steel AISI 304
- equipped with a water supply pedal
- water supply: G1/2
- outlet for sewerage: DN110
8
Table for sorting and calibrating intestines
Designed for inspection, quality control, calibration and sorting of intestinal raw materials.
Specifications
- material: stainless steel AISI 304
- the tabletop is beaded on all sides
- equipped with a calibration valve and a calibration block
- height-adjustable supports
- air/water inlet: G 1/2
- overall dimensions: 2080x1100x900 mm
9
Salting Machine LF-KS
Designed for salting the casings with subsequent packaging in nets.
Design features
Specifications
- the salting table has a special device for separating the casings, which prevents them from tangling during the
- salting process
- the retracting block captures the casing and stretches it over the table with salt
- control is made by the knee switch
- the machine has two tubes for nets, into which salted casings get
Specifications
- material: stainless steel AISI 316
- electrical connection: 400V/50Hz
- power: 0.75 kW
- overall dimensions: 2100x1000x1500 mm